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CWF2000 MINITRON MEGATRON GIGATRON THE ULTIMATE WIRE WINDING TENSION INNOVATION

WIRE WINDING TENSION DEVICE FOR WINDING MACHINES

CWF/ 2000 MINITRON MEGATRON GIGATRON

CWF serie represents a revolutionary new generation Wire Constant Tension Feeding device, unique in terms of functionality and performance, capable of adjusting with utmost accuracy the tension of the finest wire range in coil winding processes. An innovative Solution based on the BTSR Dual-Drive Feeding System, Tension Profiler Function and Double Loop Control System (Btsr Patents : MOTOR TORQUE and LWA) bringing new and unique measurable benefits in terms of TOP Quality Control and Production Efficiency in coil winding processes.

A revolutionary innovation with incomparable benefits overcoming the concept of the the traditional wire brake technology.

High-tech innovation for wire feeding tension in the MOTOR and COIL WINDING industry

MAIN MANUFACTURING SECTORS:

  • NEEEDLE WINDING (brushless motors)
  • INSERTION WINDING (stators)
  • SEGMENT WINDING (brushless motors)
  • ARMATURE WINDING (armature)
  • LINEAR WINDING : Transformer
  • COIL WINDING Relays, Ignition coils - Solenoids - Voice coils - Air Coils - Transducers Sensors - HV - Transformers - Antenna - Power Inductors - Resolvers - Encoders

A multi-patented system based on the new concept of "dual drive system", that, actually, is qualified as the first "positive and driven" feeder introduced on the market granting top quality standards and a FAST RETURN ON INVESTMENT

An innovative technology that, thanks to a fully new wire tension control modality, differing from the already known and more conventional ones, allows reaching unprecedented process efficiency and quality.


MATRIX TOUCH TERMINAL MATRIX: coil winding tension

Allows to memorize, load, visualize and control even in graphic way the wire tension, speed and wire consumption (LWA) data

PC LINK SOFTWARE

 

PC LINK KTF STUDIO - Suitable to carry out deep analysis of the quality process during the fine tuning and creation of new styles or during the engineering of new winding machines.

PC LINK WEB COIL - It is a unique monitoring and evaluation tool for INDUSTRY 4.0 remote programming. The Pc Link Web Coil software allows furthermore to "certify" each wound product : Input wire tension (Motor Torque) - Working tension - Length of the wire wound on each final product (LWA) - The data can be viewed in real time on remote monitors and also on touch terminals very functional screens, called Matrix Touch Coil, through which it is also possible to program and control the same devices, loading styles, setting the alarms, Graphic logs of the final wound product, operator logs. PC LINK WEB COIL system is based on WEB PAGE technology which allows access to data via SMART PHONE - TABLETS or PC. This therefore allows access via the WEB from remote locations to monitor the various production plants.

BTSR:coil pc-link

BTSR:coil pc-link
 

CWF 2000 Minitron Megatron Gigatron electronic tensioner High Tech Revolution in WIRE TENSION FEEDING TECHNOLOGY

CWF 2000 Minitron Megatron Gigatron electronic winding tensioner is an innovative solution overcoming the state-of-art of coil winding tensioners - wire brakes and electronic tensioners technology and destined to impact the coil winding sector.

CWF 2000 Minitron Megatron Gigatron electronic winding tensioner is an innovative solution overcoming the state-of-art of coil winding tensioners - wire brakes and electronic tensioners technology and destined to impact the coil winding sector.

CWF 2000 Minitron Megatron Gigatron comes with innovative unique features and high-tech functions and REPRESENTS A DRASTIC JUMP AHEAD COMPARED WITH THE TRADITIONAL wire tensioners - coil winding brakes and electronic tensioners technology.

CWF 2000 Minitron Megatron Gigatron are based on new concept working principles in the wire tension control technology such as the BTSR patented full digital dual drive System, the double closed control loop, the tension profiler function and the advance motor torque control system represent radical product innovations bringing unique benefits in terms of versatility, production efficiency quality and repeatability (It allows processing a wide enameled copper wire diameter range, centralized programming and monitoring, top versatility for a constant and guaranteed wire tension value). Suitable for application on multispindles machines or stand alone solutions.

INNOVATIVE WIRE TENSION TECHNOLOGY

CWF 2000 CWF 2000 Minitron Megatron Gigatron: are electronic tensioners : 'LWA' and "Motor Torque" technology guarantee an absolute TOTAL wire tension CONTROL (DOUBLE CLOSED LOOP) of the enamelled copper wire tension FROM THE FEEDING BOBBIN TO THE FINAL COIL.

FAST RETURN ON INVESTMENT

CWF 2000 CWF 2000 Minitron Megatron Gigatron wire tensioner represent a high-profitable investment for wire winding and motor winding operators who will implement this solution in their factory. Every Production Manager will be able to measure the correlated FAST 'RETURN ON INVESTMENT' (ROI) in terms of production efficiency, cost-saving and quality improvement of their double flyer, linear, single or multispindle coil winding machine.

CWF 2000 Minitron Megatron Gigatron represents a technological revolution destined to change the "Game Rules" and supply an epochal change in coil winding lines technological offer as well as in the future coil winding machine operators demand.

WIDE MARKET APPLICATION

CWF electronic CWF electronic tensioners are the first servo drive tensioner allowing processing with a single device a very wide range of enamelled copper wire diameters.

BENEFITS

  • Production process efficiency maximization Able to maximize the working ramps, machine speed, thus dramatically reducing at the same time wire breakages, scraps, therefore granting fast Return On Investment (ROI).
  • A wide application range CWF are single device capable to cover a very wide wire tension and diameter range.
  • Labour costs minimized Thanks to the user-friendly programming options and easy and quick machine setup.
  • Maintenance costs minimized No consumable mechanical parts due to the feeding technology which guarantee absence of parts frictioning / breaking allowing a very easy maintenance.
  • Advanced graphic display Real-time working parameters monitoring, such as: Wire Speed (LWA) - Real time Wire Tension - TI motor Torque Index - QI tension Quality Index Working phase - Arm position.
  • A compact solution Easy plug & play installation.

 

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